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Inconel Alloy Series

Product Number:PVE1T, PLVE1T, PVR1T
█Features: ①UNEQUAL FLUTE SPACING AND HELIX DESIGN - Anti-Vibration, Improves Chip Disposal, Prevents Burr, Excellent Surface. ②HIGH PERFORMANCE FOR HARD MATERIALS - Micro Grain Carbide that is very tough, resists wear, and is good for cutting. ③ZrN-A COATING - Zirconium nitride (ZrN) +Titanium aluminum boron nitride (AlTiBN) coating lubricates the end mill for stability at high temperature and superior wear resistance at high cutting speeds, offering better heat resistance than TiAlN, TiN or TiCN coatings. ④HIGH QUALITY - Flutes ground by a world-class ISO-9001 Factory; Great performance at a competitive price. █Application: Nickel alloy / Inconel Alloy.
  • Features


    For Titanium Nickel and Inconel AlloyFor Titanium Nickel and Inconel Alloy_tool life

    Anti-vibration
    • Unequal Flute Spacing
    • Unequal Helix Angle
    • Special Flute Geometry
  • ZrN-A Coating



    Block resistance
    • Suitable for High Speed machining with both dry and wet cutting way. 
    Good for Stainless steel cutting 
    • Hardness 2800~3000 HV
    • Coefficient of friction: 0.3
    • Oxidation Temp: 800~900°C
    • High performance coating(Light golden)

    Measured comparison-SUS316
    Before the tool is used
    Measured comparison-SUS316 ZrN-A
    Parameter
    Tool(Coating) PVE 1004 ZrN-A
    Cutting Material SUS316
    Rotation Speed (S) 2644 rpm
    Milling Speed (Vc) 100 m/min
    Feed Rate (F) 646 mm/min
    Depth of cut ap=10mm / ae=10mm
    (Fz) Feed of teeth  0.062
    Machine YCM FV102A
    Holder BT40 Shrink fit holder 
    The length of Tool Extend 37mm
    Cooling Way Water












     



     




    Cutting Performance - SUS316
    Tool Life Comparison_ZrN-A
     
    Parameter
    Tool(Coating) PVE 1004 ZrN-A
    Cutting Material SUS316
    Rotation Speed (S) 2644 rpm
    Milling Speed (Vc) 100 m/min
    Feed Rate (F) 646 mm/min
    Depth of cut ap=10mm / ae=10mm
    (Fz) Feed of teeth  0.062
    Machine YCM FV102A
    Holder BT40 Shrink fit holder 
    The length of Tool Extend 37mm
    Cooling Way Water





         





        









     
    Coating Total Milling Length (m) 0.6m 1.2m
    ALTIBN 0.057µm 0.07µm
    ZrN-A 0.0µm 0.03µm





     
     nACRo Coating
     
    nACRo_Nanocomposite coating process
    nACRo Nanocomposite coating process
    By deposition very different kinds of materials,the components (like Ti, Cr, Al in the first group,and Si in the other) are not mixed completely, and 2 phases are created. The nanocrystallineTiAlN- or AlCrN-grains become embedded in theamorphous SiN-matrix and the nano-composite structure develops.
    Silicon increases the thoughness and decreases the internal residual stress of the coating. The increasing of the hardness is generated by the structure only, the SiN matrix enwraps the hard grains and avoids growing of their size.
     
    • Contain Si membrane, oxidation start temperature : 1,100℃.
    • Nano grade coating, better surface finish
    • Extremely high nano hardness, extremely high adhesion.
    • Better protection for tools, reduction of production cost.
    nACRo_tool life comparison
    Carbide End Mills Ø10mm, z=4, steel 34CrNiMo6 (30 HRC), Coolant: Air; Minimum lubrication
    - Tested tools: 2x4  - Source: Carmex, Maalot, ISR
  • Type Mode Flutes Diameter Photo Dimension Cutting Condition
    Square Type / Long Flute PVE1T,PLVE1T 4 4mm~20mm
    PVE1T PLVE1T
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    Square Type-Efficient Length PNVE1T 4 4mm~16mm
    PNVE1T
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    Square Type-Finishing PVE1TF 4 4mm~20mm
    PVE1T PLVE1T
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    Corner Radius PVR1T 4 4mm~20mm PVR1T Download
  • The Leading Carbide Cutting Tools Manufacturer in Taiwan


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    FAX : +886-4-2350-3083
    Mail : sale@speedtigertools.com
    Address: No.10, Jingke 2nd Rd., Nantun Dist., Taichung 40852, Taiwan


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