PRODUCTS
400PLUS - High Efficient General Series
Product Number:P-UMIE, P-UET, P-ULET, P-UVT, P-ULVT,P-ULNT, P-UMIB, P-UBT, P-ULBT, P-UBTSX, P-ULBTS, P-ULBTM, P-ULBTL, P-ULNBT, P-UPBT,
█Feature: ①Ultra Fine Micro Grain Carbide raw material with the most suitable flute geometry ensure to improve chip disposal and rigidity.②HIGH PERFORMANCE - Unequal flute spacing and irregular helix flutes ensure stable machining of difficult-to-cut materials and higher efficiency. ③ANTI-VIBRATION, LESS CHATTER, REDUCED BURRING - Vibration absorption provides stability, high-efficiency finishing, and improved chip disposal.
█Application: ~HRC55/ Iron, Carbon steel, Cast Iron, Alloy Steel, Tool Steel, Heat treatment Steel, Welding Steel
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Features
- Strong edge to prevent chipping at corners.
- Unequal Flute Spacing,A≠B Irregular Helix Flutes, α≠β Ensures stable machining of difficult-to-cut-materials, and achieve high efficient performance.
- Tool diameter tolerance 0~-0.02mm.
- Special flute geometry to improve chip disposal.
- Superior wear and chipping resistance due to optimally matched coating and carbide material.
✓ Exellent vibrant absorption provides stability.
✓ Less chatter and high effieciency finishing.
✓ Reduce metal burr when machining.
Different Cutting Condition on milling Carbon Seel (S45C)- Slotting
- Helical Slot Milling
- Wave Slotting
- Side Milling
- 5°Ramping
- Helical Milling
- Wave Side Milling
Comparison Series Grain Size Hardness
(HRC)Coating Application 200 Nano 0.2μm ~65 TiSiN Super Hard Hardness 400 Nano 0.4μm ~60 nBS High Hardness 600 Nano 0.6μm ~50 AlTiN General -
ALTIBN Coating
Coating Structural Analysis-SEM
Normal Temperature Mechanical Analysis
In normal temperature mechanical analysis,the performance of AlTiBN is superior to AlTiN in hardness, wear rate and coating roughness.Hardness (Hv) Impact of Diameter Lc2-Lc1 Wear Rate Roughness (µm) AlTiN 3672 305(um) 8.28N 6.49x10-6 0.233 AlTiBN 4088 280.9(um) 17.6N 5.11x10-6 0.166
The Oxidation Wear of 700°C
Fiction Coefficient Wear Distance Wear rate TiN 0.5662 316.3 6.4x10-6 TiBN 0.5664 281.2 5.69x10-6 AlTiN 0.6402 281.4 4.97x10-6 Multi-TiN 0.686 277.4 4.82x10-6 ALTIBN 0.618 281.8 4.66x10-6 Mult-ALTiN 0.7014 290.1 5.5x10-6
Tool Life Comparison and Cutting Edges
Milling Type Side Milling Feed Rate 1082mm/min Work Piece S45C Depth of Cut ap=20 ae=1.2 Tool Size 10mm x 30 x 75L Coolant Way Air Rotation Speed 3183 rpm CNC Machine CNC YCM FV102A ZrN-S Coating
Block resistance- Suitable for High Speed machining with both dry and wet cutting way.
- Hardness 2800~3000 HV
- Coefficient of friction: 0.3
- Oxidation Temp: 800~900°C
- High performance coating(Light golden)
Measured comparison-SUS316
Before the tool is used
Parameter Tool(Coating) PVE 1004 ZrN-S Cutting Material SUS316 Rotation Speed (S) 2644 rpm Milling Speed (Vc) 100 m/min Feed Rate (F) 646 mm/min Depth of cut ap=10mm / ae=10mm (Fz) Feed of teeth 0.062 Machine YCM FV102A Holder BT40 Shrink fit holder The length of Tool Extend 37mm Cooling Way Water
Parameter Tool(Coating) PVE 1004 ZrN-S Cutting Material SUS316 Rotation Speed (S) 2644 rpm Milling Speed (Vc) 100 m/min Feed Rate (F) 646 mm/min Depth of cut ap=10mm / ae=10mm (Fz) Feed of teeth 0.062 Machine YCM FV102A Holder BT40 Shrink fit holder The length of Tool Extend 37mm Cooling Way Water
Coating Total Milling Length (m) 0.6m 1.2m ALTIBN 0.057µm 0.07µm ZrN-S 0.0µm 0.03µm
nACRo Coating
nACRo Nanocomposite coating processBy deposition very different kinds of materials,the components (like Ti, Cr, Al in the first group,and Si in the other)
are not mixed completely, and 2 phases are created. The nanocrystallineTiAlN- or AlCrN-grains become embedded in theamorphous
SiN-matrix and the nano-composite structure develops.
Silicon increases the thoughness and decreases the internal residual stress of the coating.
The increasing of the hardness is generated by the structure only, the SiN matrix enwraps the hard grains and avoids growing of their size.- Contain Si membrane, oxidation start temperature : 1,100℃.
- Nano grade coating, better surface finish
- Extremely high nano hardness, extremely high adhesion.
- Better protection for tools, reduction of production cost.
Carbide End Mills Ø10mm, z=4, steel 34CrNiMo6 (30 HRC), Coolant: Air; Minimum lubrication - Tested tools: 2x4 - Source: Carmex, Maalot, ISR -
TypeMode Flutes Diameter Photo Dimension Cutting Condition Miniature Square P-UMIE 2 0.2mm~3mm Download Download Square P-UET 2 / 4 1mm~25mm
2Flutes-Download
4Flutes-Download2Flutes-Download
4Flutes-DownloadLong Flute Square Type P-ULET 2 / 4 2Flutes-1mm~16mm
4Flutes-1mm~25mm
2Flutes-Download
4Flutes-Download2Flutes-Download
4Flutes-DownloadMultiple Flutes Square Type P-UVT 5/7/9 5Flutes-6mm,7Flutes-8mm~12mm,9Flutes-16mm~25mm Download Download Multiple Flutes Long Flute Square Type P-ULVT 5 / 7 / 9 5Flutes-6mm
7Flutes-8mm~12mm
9Flutes-16mm~25mmDownload Download Long Neck Square Type P-ULNT 2 / 3 2Flutes-0.5mm~2mm
3Flutes-2mm~4mm2Flutes-Download
3Flutes-Download2Flutes-Download
3Flutes-DownloadMiniature Ball Nose Type P-UMIB 2 0.3mm~3mm Download Download Ball Nose Type P-UBT 2 / 4 2Flutes-1mm~25mm
4Flutes-2mm~25mm
2Flutes-Download
4Flutes-Download2Flutes-Download
4Flutes-DownloadLong Shank Ball Nose Type P-ULBT 4 6mm~16mm Download Download Power Short Flute Ball Nose Type P-UBTSX 2 1mm~16mm Download Download Long Shank Ball Nose Type P-ULBTS,P-ULBTM,P-ULBTL 2 1mm~25mm Download Download Long Neck Ball Nose Type P-ULNBT 2 0.5mm~4mm Download Download Pencil Neck Ball Nose Type P-UPBT 2 1mm~10mm Download Download Pencil Long Neck Ball Nose Type P-ULPBT 2 2mm~4mm Download Download Corner Radius Type P-URTA 2 / 4 2Flutes-1mm~12mm
4Flutes-3mm~12mm2Flutes-Download
4Flutes-Download2Flutes-Download
4Flutes-DownloadPencil Neck Corner Radius Type P-UCRS 2 / 4 2Flutes-1mm~16mm
4Flutes-2mm~12mm
2Flutes-Download
4Flutes-Download2Flutes-Download
4Flutes-DownloadLong Neck Corner Radius Nose Type P-UCR 4 6mm~12mm Download Download Square Type PVE 4 3mm~25mm Download Download Square Type Short Flute PVES 4 6mm~20mm Download Download Square Type Medium Flute PVEM 4 6mm~20mm Download Download Square Type Long Flute PVEL 4 6mm~20mm Download Download Square Type Heavy Duty PVEC 4 6mm~20mm Download Download Ball Nose Type PVB 4 6mm~16mm Download Download Ball Nose Type Long Flute & Neck PVBSX 4 6mm~16mm Download Download Corner Radius Type PVR 4 3mm~25mm Download Download -
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Address: No.10, Jingke 2nd Rd., Nantun Dist., Taichung 40852, Taiwan
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