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400PLUS - Wear resistance, with ZrN-S, nACRo Coating

Product Number:P-UMIE, P-UET, P-ULET, P-UVT, P-ULVT,P-ULNT, P-UMIB, P-UBT, P-ULBT, P-UBTSX, P-ULBTS, P-ULBTM, P-ULBTL, P-ULNBT, P-UPBT,
█Feature: ①Speed Tiger End Mills Type: Square, Ball Nose, Corner Radius, Miniature, Long Flute, Long Neck, Long Shank, Taper Flute, Pencil Neck, Finishing, Roughing...②HIGH PERFORMANCE - Unequal flute spacing and irregular helix flutes ensure stable machining of difficult-to-cut materials and higher efficiency. ③ANTI-VIBRATION, LESS CHATTER, REDUCED BURRING - Vibration absorption provides stability, high-efficiency finishing, and improved chip disposal. ④ZrN-A coating passed through the NANO level, can increase the hardness and wear-resisting, also effectively segregate the stick between the workpiece and cutting tool. ⑤ nACro coating is with extremely high nano hardness, extremely high adhesion, to provide better protection for tools, reduction of production cost, economical environmentally manufacturing. █Application: GENERAL APPLICATION CUTTER - Speed Tiger 400PLUS carbide tools excel at working hardened Steels (HRC45~55), stainless stool.
  • Features


    400 Plus_features_ZrN-S
     
    • Strong edge to prevent chipping at corners.
    • Unequal Flute Spacing,A≠B Irregular Helix Flutes, α≠β Ensures stable machining of difficult-to-cut-materials, and achieve high efficient performance.
    • Tool diameter tolerance 0~-0.02mm.
    • Special flute geometry to improve chip disposal.
    • Superior wear and chipping resistance due to optimally matched coating and carbide material.
       
    400 Plus Series 
    ✓ Exellent vibrant absorption provides stability.
    ✓ Less chatter and high effieciency finishing.
    ✓ Reduce metal burr when machining.



    400 Plus_cutting performance400 Plus_cutting comparision

    Different Cutting Condition on milling Carbon Seel (S45C)
    • Slotting
    • Helical Slot Milling
    • Wave Slotting
    • Side Milling
    • 5°Ramping
    • Helical Milling
    • Wave Side Milling
    Comparison
     
    Series Grain Size Hardness
    (HRC)
    Coating Application
    200 Nano 0.2μm ~65 TiSiN Super Hard Hardness
    400 Nano 0.4μm ~60 nBS High Hardness
    600 Nano 0.6μm ~50 AlTiN General
     
  •  ZrN-S Coating



    Block resistance
    • Suitable for High Speed machining with both dry and wet cutting way. 
    Good for Stainless steel cutting 
    • Hardness 2800~3000 HV
    • Coefficient of friction: 0.3
    • Oxidation Temp: 800~900°C
    • High performance coating(Light golden)

    Measured comparison-SUS316
    Before the tool is used
    Measured comparison-SUS316
     
    Parameter
    Tool(Coating) PVE 1004 ZrN-S
    Cutting Material SUS316
    Rotation Speed (S) 2644 rpm
    Milling Speed (Vc) 100 m/min
    Feed Rate (F) 646 mm/min
    Depth of cut ap=10mm / ae=10mm
    (Fz) Feed of teeth  0.062
    Machine YCM FV102A
    Holder BT40 Shrink fit holder 
    The length of Tool Extend 37mm
    Cooling Way Water












     


     

    Cutting Performance - SUS316
    Tool Life Comparison
     
    Parameter
    Tool(Coating) PVE 1004 ZrN-S
    Cutting Material SUS316
    Rotation Speed (S) 2644 rpm
    Milling Speed (Vc) 100 m/min
    Feed Rate (F) 646 mm/min
    Depth of cut ap=10mm / ae=10mm
    (Fz) Feed of teeth  0.062
    Machine YCM FV102A
    Holder BT40 Shrink fit holder 
    The length of Tool Extend 37mm
    Cooling Way Water





         





        









     
    Coating Total Milling Length (m) 0.6m 1.2m
    ALTIBN 0.057µm 0.07µm
    ZrN-S 0.0µm 0.03µm




     
     nACRo Coating
     
    nACRo_Nanocomposite coating processnACRo Nanocomposite coating process
    By deposition very different kinds of materials,the components (like Ti, Cr, Al in the first group,and Si in the other)are not mixed completely, and 2 phases are created. The nanocrystallineTiAlN- or AlCrN-grains become embedded in theamorphous SiN-matrix and the nano-composite structure develops.
    Silicon increases the thoughness and decreases the internal residual stress of the coating.
    The increasing of the hardness is generated by the structure only, the SiN matrix enwraps the hard grains and avoids growing of their size.
     
    • Contain Si membrane, oxidation start temperature : 1,100℃.
    • Nano grade coating, better surface finish
    • Extremely high nano hardness, extremely high adhesion.
    • Better protection for tools, reduction of production cost.
    nACRo_tool life comparison
    Carbide End Mills Ø10mm, z=4, steel 34CrNiMo6 (30 HRC), Coolant: Air; Minimum lubrication
    - Tested tools: 2x4  - Source: Carmex, Maalot, ISR
  • Type Mode Flutes Diameter Photo Dimension Cutting Condition
    Miniature Square P-UMIE 2 0.2mm~3mm P-UMIE-2T-1 Download Download
    Square  P-UET 2 / 4 1mm~25mm P-UET-2T-1
    P-UET-4T-1
    2Flutes-Download

    4Flutes-Download
    2Flutes-Download

    4Flutes-Download
    Long Flute Square Type P-ULET 2 / 4 2Flutes-1mm~16mm
    4Flutes-1mm~25mm
    P-ULET-2T-1
    P-ULET-4T-1
    2Flutes-Download

    4Flutes-Download
    2Flutes-Download

    4Flutes-Download
    Multiple Flutes Square Type P-UVT 5/7/9 5Flutes-6mm,7Flutes-8mm~12mm,9Flutes-16mm~25mm P-UVT-468T-1 Download Download
    Multiple Flutes Long Flute Square Type P-ULVT 5 / 7 / 9 5Flutes-6mm
    7Flutes-8mm~12mm
    9Flutes-16mm~25mm
    P-ULVT-68T-1 Download Download
    Long Neck Square Type P-ULNT 2 / 3 2Flutes-0.5mm~2mm
    3Flutes-2mm~4mm
    P-ULNT-2&3T-1 2Flutes-Download

    3Flutes-Download
    2Flutes-Download

    3Flutes-Download
    Miniature Ball Nose Type P-UMIB 2 0.3mm~3mm P-UMIB-2T-1 Download  Download
    Ball Nose Type P-UBT 2 / 4 2Flutes-1mm~25mm
    4Flutes-2mm~25mm
    P-UBT-2T-1
    P-UBT_ULBT-4T-1
    2Flutes-Download

    4Flutes-Download
    2Flutes-Download

    4Flutes-Download
    Long Shank Ball Nose Type P-ULBT 4 6mm~16mm P-UBT_ULBT-4T-1 Download  Download 
    Power Short Flute Ball Nose Type P-UBTSX 2 1mm~16mm P-UBTSX-2T-1 Download  Download 
    Long Shank Ball Nose Type P-ULBTS,P-ULBTM,P-ULBTL 2 1mm~25mm P-ULBTS_TM_L-2T-1 Download  Download 
    Long Neck Ball Nose Type P-ULNBT 2 0.5mm~4mm P-ULNBT-2T-1 Download  Download 
    Pencil Neck Ball Nose Type P-UPBT 2 1mm~10mm P-UPBT-2T-1 Download  Download 
    Pencil Long Neck Ball Nose Type P-ULPBT 2 2mm~4mm P-ULPBT-2T-1 Download  Download 
    Corner Radius Type P-URTA 2 / 4 2Flutes-1mm~12mm
    4Flutes-3mm~12mm
    P-URTA-2T-1P-URTA-4T-1 2Flutes-Download

    4Flutes-Download
    2Flutes-Download

    4Flutes-Download
    Pencil Neck Corner Radius Type P-UCRS 2 / 4 2Flutes-1mm~16mm
    4Flutes-2mm~12mm
    P-UCRS-2T-1
    P-UCRS-4T-1
    2Flutes-Download

    4Flutes-Download
    2Flutes-Download

    4Flutes-Download
    Long Neck Corner Radius Nose Type P-UCR 4 6mm~12mm P-UCR-4T-1 Download  Download 
    Square Type PVE 4 3mm~25mm PVE-4T-1 Download  Download 
    Square Type Short Flute PVES 4 6mm~20mm PVES_M_L-4T-1 Download  Download 
    Square Type Medium Flute PVEM 4 6mm~20mm PVES_M_L-4T-1 Download  Download 
    Square Type Long Flute PVEL 4 6mm~20mm PVES_M_L-4T-1 Download  Download 
    Square Type Heavy Duty PVEC 4 6mm~20mm PVEC-4T-1 Download  Download 
    Ball Nose Type PVB 4 6mm~16mm PVB-4T-1 Download  Download 
    Ball Nose Type Long Flute & Neck PVBSX 4 6mm~16mm PVBSX-4T-1 Download  Download 
    Corner Radius Type PVR 4 3mm~25mm PVR-4T-1 Download  Download 
  • The Leading Carbide Cutting Tools Manufacturer in Taiwan


    ● Headquarters
    TEL : +886-4-2350-3022
    FAX : +886-4-2350-3083
    Mail : sale@speedtigertools.com
    Address: No.10, Jingke 2nd Rd., Nantun Dist., Taichung 40852, Taiwan


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