PRODUCTS
400PLUS - Wear resistance, with ZrN-S, nACRo Coating
Product Number:P-UMIE, P-UET, P-ULET, P-UVT, P-ULVT,P-ULNT, P-UMIB, P-UBT, P-ULBT, P-UBTSX, P-ULBTS, P-ULBTM, P-ULBTL, P-ULNBT, P-UPBT,
█Feature: ①Speed Tiger End Mills Type: Square, Ball Nose, Corner Radius, Miniature, Long Flute, Long Neck, Long Shank, Taper Flute, Pencil Neck, Finishing, Roughing...②HIGH PERFORMANCE - Unequal flute spacing and irregular helix flutes ensure stable machining of difficult-to-cut materials and higher efficiency. ③ANTI-VIBRATION, LESS CHATTER, REDUCED BURRING - Vibration absorption provides stability, high-efficiency finishing, and improved chip disposal. ④ZrN-A coating passed through the NANO level, can increase the hardness and wear-resisting, also effectively segregate the stick between the workpiece and cutting tool. ⑤ nACro coating is with extremely high nano hardness, extremely high adhesion, to provide better protection for tools, reduction of production cost, economical environmentally manufacturing.
█Application: GENERAL APPLICATION CUTTER - Speed Tiger 400PLUS carbide tools excel at working hardened Steels (HRC45~55), stainless stool.
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Features
- Strong edge to prevent chipping at corners.
- Unequal Flute Spacing,A≠B Irregular Helix Flutes, α≠β Ensures stable machining of difficult-to-cut-materials, and achieve high efficient performance.
- Tool diameter tolerance 0~-0.02mm.
- Special flute geometry to improve chip disposal.
- Superior wear and chipping resistance due to optimally matched coating and carbide material.
✓ Exellent vibrant absorption provides stability.
✓ Less chatter and high effieciency finishing.
✓ Reduce metal burr when machining.
Different Cutting Condition on milling Carbon Seel (S45C)- Slotting
- Helical Slot Milling
- Wave Slotting
- Side Milling
- 5°Ramping
- Helical Milling
- Wave Side Milling
Comparison Series Grain Size Hardness
(HRC)Coating Application 200 Nano 0.2μm ~65 TiSiN Super Hard Hardness 400 Nano 0.4μm ~60 nBS High Hardness 600 Nano 0.6μm ~50 AlTiN General -
ZrN-S Coating
Block resistance- Suitable for High Speed machining with both dry and wet cutting way.
- Hardness 2800~3000 HV
- Coefficient of friction: 0.3
- Oxidation Temp: 800~900°C
- High performance coating(Light golden)
Measured comparison-SUS316
Before the tool is used
Parameter Tool(Coating) PVE 1004 ZrN-S Cutting Material SUS316 Rotation Speed (S) 2644 rpm Milling Speed (Vc) 100 m/min Feed Rate (F) 646 mm/min Depth of cut ap=10mm / ae=10mm (Fz) Feed of teeth 0.062 Machine YCM FV102A Holder BT40 Shrink fit holder The length of Tool Extend 37mm Cooling Way Water
Parameter Tool(Coating) PVE 1004 ZrN-S Cutting Material SUS316 Rotation Speed (S) 2644 rpm Milling Speed (Vc) 100 m/min Feed Rate (F) 646 mm/min Depth of cut ap=10mm / ae=10mm (Fz) Feed of teeth 0.062 Machine YCM FV102A Holder BT40 Shrink fit holder The length of Tool Extend 37mm Cooling Way Water
Coating Total Milling Length (m) 0.6m 1.2m ALTIBN 0.057µm 0.07µm ZrN-S 0.0µm 0.03µm
nACRo Coating nACRo Nanocomposite coating process
By deposition very different kinds of materials,the components (like Ti, Cr, Al in the first group,and Si in the other)are not mixed completely, and 2 phases are created. The nanocrystallineTiAlN- or AlCrN-grains become embedded in theamorphous SiN-matrix and the nano-composite structure develops.
Silicon increases the thoughness and decreases the internal residual stress of the coating.
The increasing of the hardness is generated by the structure only, the SiN matrix enwraps the hard grains and avoids growing of their size.- Contain Si membrane, oxidation start temperature : 1,100℃.
- Nano grade coating, better surface finish
- Extremely high nano hardness, extremely high adhesion.
- Better protection for tools, reduction of production cost.
Carbide End Mills Ø10mm, z=4, steel 34CrNiMo6 (30 HRC), Coolant: Air; Minimum lubrication
- Tested tools: 2x4 - Source: Carmex, Maalot, ISR -
Type Mode Flutes Diameter Photo Dimension Cutting Condition Miniature Square P-UMIE 2 0.2mm~3mm Download Download Square P-UET 2 / 4 1mm~25mm
2Flutes-Download
4Flutes-Download2Flutes-Download
4Flutes-DownloadLong Flute Square Type P-ULET 2 / 4 2Flutes-1mm~16mm
4Flutes-1mm~25mm
2Flutes-Download
4Flutes-Download2Flutes-Download
4Flutes-DownloadMultiple Flutes Square Type P-UVT 5/7/9 5Flutes-6mm,7Flutes-8mm~12mm,9Flutes-16mm~25mm Download Download Multiple Flutes Long Flute Square Type P-ULVT 5 / 7 / 9 5Flutes-6mm
7Flutes-8mm~12mm
9Flutes-16mm~25mmDownload Download Long Neck Square Type P-ULNT 2 / 3 2Flutes-0.5mm~2mm
3Flutes-2mm~4mm2Flutes-Download
3Flutes-Download2Flutes-Download
3Flutes-DownloadMiniature Ball Nose Type P-UMIB 2 0.3mm~3mm Download Download Ball Nose Type P-UBT 2 / 4 2Flutes-1mm~25mm
4Flutes-2mm~25mm
2Flutes-Download
4Flutes-Download2Flutes-Download
4Flutes-DownloadLong Shank Ball Nose Type P-ULBT 4 6mm~16mm Download Download Power Short Flute Ball Nose Type P-UBTSX 2 1mm~16mm Download Download Long Shank Ball Nose Type P-ULBTS,P-ULBTM,P-ULBTL 2 1mm~25mm Download Download Long Neck Ball Nose Type P-ULNBT 2 0.5mm~4mm Download Download Pencil Neck Ball Nose Type P-UPBT 2 1mm~10mm Download Download Pencil Long Neck Ball Nose Type P-ULPBT 2 2mm~4mm Download Download Corner Radius Type P-URTA 2 / 4 2Flutes-1mm~12mm
4Flutes-3mm~12mm2Flutes-Download
4Flutes-Download2Flutes-Download
4Flutes-DownloadPencil Neck Corner Radius Type P-UCRS 2 / 4 2Flutes-1mm~16mm
4Flutes-2mm~12mm
2Flutes-Download
4Flutes-Download2Flutes-Download
4Flutes-DownloadLong Neck Corner Radius Nose Type P-UCR 4 6mm~12mm Download Download Square Type PVE 4 3mm~25mm Download Download Square Type Short Flute PVES 4 6mm~20mm Download Download Square Type Medium Flute PVEM 4 6mm~20mm Download Download Square Type Long Flute PVEL 4 6mm~20mm Download Download Square Type Heavy Duty PVEC 4 6mm~20mm Download Download Ball Nose Type PVB 4 6mm~16mm Download Download Ball Nose Type Long Flute & Neck PVBSX 4 6mm~16mm Download Download Corner Radius Type PVR 4 3mm~25mm Download Download -
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● Headquarters
TEL : +886-4-2350-3022
FAX : +886-4-2350-3083
Mail : sale@speedtigertools.com
Address: No.10, Jingke 2nd Rd., Nantun Dist., Taichung 40852, Taiwan
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